Order Fulfillment: Processing 100 Orders Per Day Efficiently

The operations playbook for scaling from 10 to 1,000 orders per day.

The difference between a hobby store and a real business is operational consistency. Buyers forgive one bad experience. Repeat bad experiences end brands. Order fulfillment is where your brand promise meets operational reality.

The Fulfillment Workflow

  1. Order received and payment confirmed (auto)
  2. Order routed to fulfillment location (auto)
  3. Pick: staff picks item from warehouse shelf
  4. Pack: item packaged with invoice, inserts, branding
  5. Label: shipping label generated and applied
  6. Dispatch: handed to courier for pickup or dropped at facility
  7. Track: AWB updated in system, customer notified via WhatsApp/email

Packing Station Setup

A well-organized packing station reduces per-order packing time from 8 minutes to 2 minutes. Essentials: thermal label printer (direct thermal, no ink needed), box and poly-bag sizes matched to your SKUs, packaging tape gun, void fill (paper not bubble wrap — cheaper and branded), and pre-printed invoice stack for the day's orders.

Batch Processing

Don't fulfill orders one by one. Batch print all labels for the morning courier pickup. Pick all items for the batch together. Pack together. This reduces per-order time by 40%.

Courier Integration

LetBuyy integrates directly with Shiprocket, Delhivery, and BlueDart. When you confirm an order, the shipping label is automatically generated with buyer address, weight, and order value. AWB tracking updates automatically to your store and buyer.

SLA Targets by Scale

Daily OrdersTarget Dispatch SLATeam SizeKey Focus
1–20Same day1 personAccuracy
20–100Within 24 hours2–4 peopleSpeed
100–500Within 12 hours5–10 peopleProcess
500+Within 6 hours10+ peopleAutomation

Ravi Krishnan

Operations

Supply chain and operations expert who has helped over 200 Indian brands streamline fulfillment and reduce return rates.

5 articles1 topics

Operations
All articles by Ravi
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